Optimal scheduling of car manufacturing post-production assembly operations
Toyota post-production activity planning
The scheduling of post-production activities is complex because:
The installation activities require specific resources, They require versatile operators’ skills, They are spread among different shifts, Vehicles have delivery deadlines.
Therefore, a careful scheduling of work orders is needed to ensure smooth and optimized operations.
A Toyota post-production assembly workshop.
Artelys operational computation module
In order to improve the scheduling process of the following day’s activities, Artelys has developed an operational computation module deployed as a micro-service that is directly integrated into the application developed in-house by TME for their planning processes.
The developed module schedules the activities of the following day while optimising several metrics using Artelys Kalis, a constraint-programming solver with an interface dedicated to scheduling problems. The process of creating the following day’s schedule has been improved by replacing a tedious manual Excel process and has been shortened from approximately 2.5 hours to less than 30 minutes, while building solutions of better quality.
The computing speed allows for intra-day re-scheduling whenever a contingency occurs, as Artelys’ solution allows to schedule up to thousands of tasks in less than a minute. The solution is in use 7 days a week and is progressively deployed in all TME workshops.
If you want to know more about Artelys optimization services, check out our dedicated web page or contact us!
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